How to Improve the Performance of Diamond Segments for Granite Cutting?

What is Blade segments Structure?

Blade segments structure refers to the external shape and internal composition of the blade segments. It is an industrial design issue with a wide range of implications. Extensive practice has shown that structure significantly impacts the practical performance of the blade segments. The purpose of improving the blade segments structure is to maximize the potential performance of the blade segments, mitigate adverse conditions, and balance granularity and lifespan. Improvements to the blade segments structure are mainly based on features such as the matrix, diamond, processing object, processing equipment, and processing technology, primarily addressing two aspects: enhancing system stability and creating favorable processing conditions.

Methods to Improve the Structure of Diamond Segments for Granite Cutting 

Enhancing system stability mainly involves forming positioning grooves due to the different wear speeds of various parts of the diamond segments for granite cutting during use. This suppresses vibrations, reduces the impact force on the diamond, and extends the lifespan of the diamond segments for granite cutting.

Changing the concave structure of the external shape of the diamond segments for granite cutting. For example, H-shaped blade segments, concave blade segments, and return-shaped blade segments reduce the wear-resistant surface area in the middle region from a structural standpoint;

Adjusting the matrix composition and diamond configuration in different areas of the diamond segments for granite cutting to form a multi-layer structure (sandwich structure), giving them different wear resistance. Experience shows that the depth, width, and shape of the positioning groove affect the forces on the diamonds. They must be designed according to the structure of the granite material being processed to fully utilize its function.

Diamond Segments for Granite Cutting Have Different Geometries

The different geometries of diamond blade segments used for cutting granite directly determine the cutting performance of diamond saw blades and have an extremely important impact on improving lifespan and sharpness. Different shapes of blade segments directly affect cutting efficiency and the ratio of abnormal diamond failure.

The shape design and structure of the diamond segments for granite cutting are mainly to improve the chip accommodation and evacuation capacity and cooling lubrication effect of the diamond blade segments within the cutting arc area. This reduces friction between the segments and the granite and sawdust, enhances the rock-breaking capability of the diamond, thereby reducing energy consumption and improving the performance of the saw blade.