Diamond segments are essential tools for cutting, grinding, and polishing hard materials like concrete, stone, and ceramic. They are made of high-quality diamonds, which provide excellent durability, strength, and precision. Diamond segments consist of a metal binding, which holds together the diamond crystals during use. The diamond segments are easy to attach to tools and offer fast and efficient cutting of hard surfaces. They are available in different shapes and sizes, suitable for various applications. The diamond segments' quality and performance depend on the raw materials, manufacturing process, and design. When you choose our diamond segments for granite cutting, you choose outstanding durability and longevity.
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1. Diamond segments are highly efficient in cutting and drilling, as they produce very little heat, and less friction, making them ideal for high-speed cutting jobs.
2. Diamond segments are known for their durability and longevity. They are able to withstand wear and tear for a longer period of time than other cutting and drilling tools, thereby reducing the need to replace them frequently.
3. Diamond segments are versatile and can be used to cut different types of materials, such as concrete, asphalt, and stone. They can also be used in a range of cutting and drilling applications, from heavy demolition to precision cutting.
4. Diamond segments are known for their precision cutting capabilities. They are capable of producing clean and accurate cuts, which is especially useful in creating precise shapes and sizes in various cutting and drilling applications.
The manufacturing of Diamond Segments involves several steps, starting from selecting the right type of diamond grit to designing the segment, creating the metal bond, and finally molding or brazing the segment. The design, materials, and manufacturing process vary depending on the specific cutting or drilling application. A high-quality diamond segment is designed and manufactured to maximize the diamond particles' exposure and maintain a strong metal bond, resulting in a longer lifespan and higher cutting or drilling efficiency.
Uses:
Diamond grinding segments: Mainly used for grinding and polishing various hard materials such as concrete, stone, ceramics, etc. They are used for surface treatment, material removal, trimming and finishing.
Diamond cutting segments: Like diamond gang saw segments, mainly used for cutting various hard materials such as concrete, stone, metal, etc. They are used to split materials and perform precise cutting operations.
Design:
Diamond grinding segments: Usually designed with a wider grinding surface, diamond particles are distributed throughout the grinding surface to provide a larger contact area and higher grinding efficiency.
Diamond cutting segments: Usually designed with a narrower cutting edge, diamond particles are concentrated on the cutting edge to provide higher cutting accuracy and efficiency.
Working method:
Diamond grinding segments: Grind and polish the surface of the material through rotation or reciprocating motion to remove the surface layer of the material.
Diamond cutting segments: Cut and split the material inside through rotation or reciprocating motion.
Binder:
Diamond grinding segments: The binder is usually softer so that new diamond particles are constantly exposed during the grinding process to maintain grinding efficiency.
Diamond cutting segments: The binder is usually harder to ensure that the diamond particles are not easy to fall off during high-pressure cutting and maintain cutting stability.